Ghia repair

DSCF8371 DSCF8372 DSCF8373 DSCF8374 DSCF8375 DSCF8365 DSCF8367 DSCF8368 DSCF8369 DSCF8370Lots of welding today on the Ghia. Yesterday we cut out all of the old rusty rockers and heater channels on the right side. Before those can be welded in, we had to be sure what they welded to, was structurally sound. So today thats what we focused on. The rear inner fender had several hole and thin metal that needed replacing. Unfortunately they dont make these patch panels so we had to make them. The first thing we welded in was the lower quarter backing plate. We could then use that as a guide on where all the other metal will meet up to. This is the grey part with the big hole in the center of it. Once that was in, the other bad metal was cut out and patch panels were made to match the old pieces. After the patches were completed in the back, we test fit the heater channel and outer rocker panel. These parts went in nicely. They are screwed in for the time being because tomorrow we will reinstall the door to make sure we have proper fitment. If that goes well, we will go ahead and weld up the new channel and rocker. We will have to make some patch panels for the front fender area like the ones we made in the rear but we will do that after the rockers are installed. Once all welds are done on this side, we will grid them down some to smooth them up. We will then paint these bare metal parts with PPG’s DP epoxy primer. We will then seam seal the welds up to keep all water from getting in there. This is a great preventative measure to keep this car from rusting in the future.

Posted on September 23, 2015, in High Performance Finishes, Karmann Ghia and tagged , , , , , , , , , , , , , . Bookmark the permalink. Leave a comment.

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