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The finished product

DSCF0709DSCF0710DSCF0707DSCF0708Here we have the finished product! The owner has it all back together now and on the the road. He’s got himself a real head turner now.

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One clean ’57

DSCF0734DSCF0735DSCF0739DSCF0741DSCF0744DSCF0745DSCF0748DSCF0749DSCF0750DSCF0752DSCF0753DSCF0778DSCF0779DSCF0780DSCF0781DSCF0782DSCF0783DSCF0784DSCF0785DSCF0786DSCF0787 Its been crazy around here the past few weeks. We have been very busy with deer hits and general accidents. We sent the ’57 over to the blasters a few weeks ago and got it back last week and we were very impressed with what we have. This is a very solid car. We immediately began sanding it in preparation for primer. We sanded every single square inch of this car to ensure good adhesion of the primer. We then dug out all of the old seam sealer in the car and slid it in the booth this afternoon. We then meticulously wiped the car down to be sure we had the metal as clean as possible. Before spraying we masked off the frame, floor, and rear inner fender wells. We applied 2 coats of PPG’s high build epoxy from their Vibrance line. Things are looking really good. Tomorrow the wheels go back on and it waits for its turn over at Kelly’s place to get the new right quarter installed.

FJ is complete

DSCF0696DSCF0698DSCF0697Here we have the stunning finished product. The FJ project really turned out nice. Its now ready for many more years of fun.

Buggin right along

DSCF0703DSCF0704DSCF0705DSCF0706DSCF0678DSCF0679DSCF0680DSCF0681DSCF0682DSCF0683DSCF0684DSCF0685DSCF0686IMG_3082IMG_3081DSCF0627DSCF0628DSCF0626DSCF0629DSCF0632DSCF0633DSCF0634DSCF0667DSCF0635DSCF0687DSCF0670DSCF0671Yes, we are still here. We have been extremely busy these past few weeks. I have been taking a few pictures of whats been going on but just havent been able to post anything.  A lot has been completed on the beetle since the last post. New pans are in, front beam support is in, new narrowed adjustable beam is in, new shocks master cylinder, all new brake lines, the body has been stripped and primed, pedal assembly has been stripped, painted and rebuilt and as you can see we have sprayed some Diamond Blue on the doors, trunk and deck lid. The body is currently at the metal fabricator getting its new heater channels in, new firewall and various other patch work done. We should be getting it back shortly and when we do we will jump on the body work to get it in final primer. As you can see things are moving. These old bugs are super cool and this one will turn out great.

Bed lining the floor

DSCF0643DSCF0645DSCF0648DSCF0637DSCF0639DSCF0636DSCF0688DSCF0689DSCF0690DSCF0692DSCF0693DSCF0695 We were just about to wrap up the FJ with a spray in bedliner on the floors in the front seat and rear seating area when we came across a previous repair on the passenger side floor. Someone had used “Great Stuff” an expanding foam insulation to fill in a rather large hole in the passenger side floor board. Not an ideal repair but Im pretty sure it was an inexpensive one. Anyway, we couldnt leave the not so great stuff in there so we dug it all out and replaced it with metal. Once it was all welded in Jordan and Cole got to work prepping the rest of the floor for the bed liner.  We use a urethane product for things like this called Raptor liner. Its perfect for this application. It looks good, durable and water proof. We started with a coat of epoxy over the entire floor. Once dry, we applied 2 coats of the Raptor liner over the epoxy.  This will dry over night and we will spend the rest of the week putting the finishing touches on this project.

Closing in

DSCF0562DSCF0564DSCF0565DSCF0567DSCF0568DSCF0563DSCF0572DSCF0571DSCF0570DSCF0573DSCF0574DSCF0575DSCF0576DSCF0577DSCF0584DSCF0585DSCF0582DSCF0583DSCF0593DSCF0592DSCF0591DSCF0590DSCF0588DSCF0589DSCF0566This past Friday was another good progress day on the FJ, we were able to get the doors painted. We started off by masking off the freshly trimmed out backside then flipped them over and prepped the front. Paul started with coat of urethane sealer followed by 3 coats of the white. Once all that was dry, we carefully masked off the line for the red and papered up the white. Three coats of red was then sprayed on the lower parts of the doors. We then unmasked the white and applied the clear coat. While Paul was spraying the doors, Jordan and Cole built the rear bumper and installed it with all new hardware. This week we will get the doors back on the vehicle and continue the assembly process.

The end is near

DSCF0465DSCF0466DSCF0467DSCF0442DSCF0440DSCF0441DSCF0443DSCF0444DSCF0448DSCF0449DSCF0450DSCF0456DSCF0457DSCF0458DSCF0459DSCF0462DSCF0463DSCF0464DSCF0461DSCF0479DSCF0480DSCF0484DSCF0485Its been a long time coming, but the FJ is really starting to take shape. The left rear door has given us a little bit of trouble so we decided to just remove that part from the equation. The lower part of the door had been patched a couple of times and they were not really getting along so we cut out the whole section and replaced it. The body work portion of that repair is almost complete and should be in primer tomorrow.  The paint work on the body is now complete as well. We shot some color on this on Tuesday and it really looks nice. A coat of sealer was applied to create a uniform ground coat for the color. We started with the white masking it off for the Freeborn red once it was dry enough to tape on. We then unmasked the white and applied the PPG urethane clear coat. This thing really stands tall now. Today we installed the head lights, left rear side marker and tail lights, new body to door gaskets, stripped the grill and bumpers. The bumpers have served their purpose.  Lots of dents and body work were hiding under several layers of paint. All that was removed today and bodywork will start on them tomorrow. We will paint the doors, grill, head light doors, side vents and bumpers next week if all goes well.

Good in the hood

DSCF0471DSCF0470DSCF0469DSCF0473DSCF0474DSCF0475DSCF0476Busy week here at the shop. We were able to get quite a bit of body work done on the ’57 parts. The hood, as you can see has been primed and the trunk is getting really close. The hood has braces that go underneath and these braces cause lines to form in the panels over time or I guess its possible they have been there since it was new. I dont know for sure, I wasnt around just yet. Anyway, wanting to make sure the panels were as straight as possible we decided to make those lines go away. Once the hood was nice and straight, Paul took back over the project for the priming. A coat of PPG epoxy primer was sprayed over the entire hood again followed by several coats of urethane primer. We will be blocking that out again and priming it once more to be sure we have the flattest, straightest metal possible. We have a couple more hours worth of work on the deck lid which kinda had the same issue as the hood. We hope to have it in primer tomorrow.DSCF0455

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